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Mechanical, electrical and heat transferring connectors

The bonding based on the conjugation of the finned sites of the parts,
followed by plastic deformation of fined sites.
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Fig. 1 - Principle of connection |

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Fig. 2 - Permanent
bus bar connection, including Cu-Al connection
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Fig. 3 - Cu-Al |
Fig. 4 - Ti-Cu |

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Fig. - Cu-Cu |
Fig. - Cu-PTFE |
Main
advantages
- fast connection (press, vice, crimping or impact tool)
- minimal transition resistance in comparison with bolting, reducing the
cross section of the bas bar without loss of transmission capacity
- invariance of transition resistance when heat cycling
- contact area of the mating parts is several times larger than the original,
which provides high-quality electrical and thermal contact with high mechanical
strength
- the possibility of joining dissimilar materials, including the possibility
of bi-metal, plating parts other metals or polymer sheets (films). When
plating by polymers and soft metal DC machining necessary part only.
PUBLICATIONS
Article: Novel Electrical
Joints..., part1
Article:
Novel Electrical Joints..., part2
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